OFFSHORE FIELD JOINT COATING
Company Services Swiss SA Group provides Oil & Gas pipelines Field Joint Coating services & materials customised to be consistent with Companies technical requirements and satisfying contractor needs.
CSS SA Group will match technical specifications while maximising laying rates.
CSS SA Group serves as an onboard contractor, laying vessels as a real partner and not a mere supplier.
CSS SA Group is there to make it happen.
OFFSHORE ACTIVITIES
SURFACE PREP
CSS SA Group design, test, and develop equipment for surface preparation (Power Tool/Grit Blasting). Full range of manual, semiautomatic, and fully automatic surface preparation equipment are available as we regularly develop improvements to optimize results and minimize cycle time.
CSS SA Group supplies surface preparation equipment in a complete spread to fully manage the surface preparation activities (i.e., compressors, accumulating tanks, dryers, vacuum blasting recovery systems for blasting, on pipe rotating frames fully automatic/semiautomatic/manual, consumables, quality control tools). CSS SA Group has achieved short cycle times, even on large diameter pipes, to satisfy the laying rates required.
INDUCTION HEATING
CSS SA Groupworks with leading induction heating equipment manufacturers to offer clients tailored induction heating equipment to cope with project-specific dimensioning and desired heating cycle time. Both diesel and electrical induction heating equipment are available. Typically, CSS SA Groupprovides 120 kVA to 350 kVA induction heating generators with tailored induction heating coils to match precise field joints dimensions.
2-3 LAYERS HSS
CSS SA Group works with leading HSS manufacturers and its Offshore Technicians to gain their approval for the offshore installation of the required HSS material. CSS SA Group Technicians have installed tens of thousands of 2-layers PE HSS, 3-layers primer activated PE HSS, 2-layers PP HSS, 3-layers primer activated PP HSS of major manufacturers.
MULTI COMPONENT
APPLICATION OF MULTI COMPONENT LIQUID COATING
CSS SA Group works with leading liquid coating manufacturers of Liquid Epoxies and Liquid Polyurethanes and its Offshore Technicians gain their approval for the offshore installation of the requested liquid coating material. CSS SA Group equipment is tailored to optimize the application matching the liquid coating manufacturer’s instructions and optimizing the Contractor requirements.
INFILL WITH HDPUF
INFILL OF CWC COATED LINES WITH HDPUF
CSS SA Group manufactures and applies a complete and comprehensive range of HDPUF matching any specification requirement and with the shortest possible cycle time. CSS SA Group HDPUFs offer short cycle time maximizing the laying rate; as an example, CSS SA have proved cycle time of fewer than 3 minutes on a 42” with a very thick 5” CWC.
CSS SA HDPUFs range of materials is available from dry densities of 100 kg/m3 to even over 200 kg/m3, to achieve the required mechanical strengths. As a manufacturer of HDPUFs, Company Services Swiss SA tailor the material to the specific project requirements (e.g., joint volumes, ambient conditions, desired reactivity, hardening time, etc.) to optimize the final result for both companies and contractors fully.
INFILL WITH SOLID PU
INFILL OF CWC COATED LINES WITH SOLID PU
CSS SA Group manufactures and applies a complete and comprehensive range of Solid PUs matching any specification requirement and with the shortest possible cycle time.
CSS SA Group SOLID PUs offer short cycle time maximizing the laying rate and types are available, depending on the requirements on the materials, for high and low-pressure PU injection equipment and manual mix & pour for special applications (spools, tees, risers, pipelines crossings, etc.).
CSS SA SOLID PUs range of materials is available from moulded densities of 900 kg/m3 to even over 2200 kg/m3, to achieve the required mechanical strengths. As a manufacturer of SOLID PUs, CSS SA tailors the material to the specific project requirements (e.g., joint volumes, ambient conditions, desired reactivity, hardening time, etc.) to optimize the final result for both companies and contractors fully.
THERMAL INSULATION
THERMAL INSULATION MATERIALS
CSS SA Group manufactures and applies Solid PUs specifically designed to match low lambda values offering excellent thermal insulation even at the field joint up to +120°C with outstanding mechanical properties and ease of application and shortest cycle time.
As an example, Terthane S/TI SOLID PU for Thermal Insulation offers outstanding mechanical properties with a K-value as low as 0.19 with the shortest cycle time and just a PU injection equipment, avoiding hurdles of other exotic solutions such as PP moulding.
PULL SECTIONS LINES
INFILL OF SHORE PULLS SECTIONS LINES
CSS SA Group manufactures and applies a complete and comprehensive range of Solid PUs matching the tough mechanical resistances required at the shore pulls sections on the field joints, combined with the shortest possible cycle time.
CSS SA Group SOLID PUs offer short cycle time maximizing the laying rate, types are available – depending on the requirements on the materials – for high-pressure PU injection equipment and low-pressure PU injection equipment or even for manual mix & pour for special applications.
CSS SA SOLID PUs range of materials for shore pulls are available from moulded densities of 900 kg/m3 to even more than 2200 kg/m3, to achieve the required mechanical strengths. As a manufacturer of SOLID PUs, Company Services Swiss SA tailor the material to the specific project requirements (e.g., joint volumes, ambient conditions, desired reactivity, hardening time, etc.) to optimize the final result for both companies and contractors fully.
Company Services Swiss SA Group’s Technical and Commercial responsiveness is happy to receive your enquiry and reply in the shortest lead time.